Order Free Samples
Leave Your Message
Precision injection-molded, food-grade, fully customizable — built to meet the daily volume demands of global beverage chains.
The global bubble tea and milk tea market was valued at over USD 3.1 billion in 2023 and is projected to exceed USD 5.8 billion by 2030, growing at a CAGR of approximately 9.8%. Fueled by rapid chain expansion across Asia, Europe, North America, and the Middle East, this industry demands a packaging solution that is simultaneously high-volume, brand-adaptable, food-safe, and cost-efficient. That solution is the injection-molded PP plastic cup.
Polypropylene (PP) has become the material of choice for leading milk tea chains worldwide. Unlike PET or PS alternatives, PP offers superior heat resistance (up to 120°C), outstanding chemical inertness, and FDA/LFGB-compliant food safety. For chains running both hot and iced drink menus, PP cups eliminate the need for separate cup SKUs, streamlining procurement and warehouse logistics.
🌏 Over 800,000 new milk tea and bubble tea stores opened globally between 2020 and 2024. Each outlet consuming an average of 300–500 cups per day, the annual demand for PP beverage cups runs into the tens of billions of units worldwide.
Milk tea chains require cups that can withstand sealing machines, display brands vividly, and remain structurally rigid under pressure from toppings and pearls. PP injection molding delivers precise wall thickness, consistent dimensional tolerance, and a glossy or frosted finish that accepts custom printing with exceptional clarity. Compared to thermoformed PET cups, injection PP cups demonstrate 30–40% greater structural rigidity, enabling them to perform reliably at automated sealing speeds exceeding 1,200 cups per hour.
Manufactured from 100% virgin PP resin certified to FDA & LFGB standards. No BPA, no plasticizers — safe for direct contact with hot and cold beverages.
PP cups endure temperatures from -20°C to 120°C, handling everything from frozen slushies to freshly brewed hot teas without deforming or cracking.
Full-color in-mold labeling, IML printing, silk-screen printing, and frosted / transparent / matte finishes available. Your brand identity on every cup.
Engineered rim geometry compatible with 90mm sealing film machines — a standard widely adopted by global milk tea chains for zero-leak takeaway service.
500 million units annual output with 50+ injection machines. MOQ as low as 50,000 units. Monthly capacity supports 50 shipping containers to global markets.
PP is rated #5 recyclable plastic. KayRun's manufacturing process is designed to minimize waste, and FSC-certified options are available for combined packaging sets.
From flagship brand flagships to ghost kitchen delivery fleets, PP cups serve every node of the modern milk tea supply chain.
Heavy pearl loads and aggressive shaking demand a rigid cup body. PP injection cups withstand mechanical stress from automated shakers while keeping aesthetics flawless.
A single PP cup SKU handles iced lattes, hot matcha, and cold brews — reducing SKU complexity and procurement costs for multi-format chains.
Sealed PP cups survive 30-minute delivery journeys at any temperature. The leak-proof design is critical for third-party platforms like Meituan, Grab, and Uber Eats.
Pre-sealed, labelled PP cups are distributed through convenience store cold chains in markets like Japan, Taiwan, and South Korea — requiring consistent dimensional specs.
Custom-printed PP cups function as brand activations at concerts and sports events — high impressions, zero compromise on hygiene or structural performance.
PP cups certified to LFGB and FDA satisfy the hygiene requirements of airline catering and hotel food & beverage operations globally.
High-throughput institutional catering environments require bulk packaging, uniform stack height, and mechanical durability — all strengths of injection PP cups.
KayRun PP cups are export-ready with certified compliance for 110+ countries, making them a turn-key solution for international distributors and brand licensees.
As competition in the milk tea segment intensifies, leading chains are moving beyond plain transparent cups to heavily customized packaging. Frosted finishes, gradient printing, and textured surfaces create a premium unboxing moment that drives social media sharing. PP injection molding's dimensional precision makes it the only process capable of producing these premium tactile finishes at mass scale without price premiums that compromise unit economics.
Regulatory mandates across the EU, UK, and Southeast Asia are pushing chains to adopt recyclable mono-material packaging. PP's #5 recycling classification and its compatibility with closed-loop recycling programs make it the most future-proof plastic option. KayRun's R&D team actively develops thinner-wall PP cup designs that maintain structural integrity while reducing material consumption by up to 18% per unit — a significant cost and carbon saving at billion-unit volumes.
Premium milk tea brands with franchise models face counterfeiting risks. The integration of micro QR codes, UV-reactive inks, and NFC-compatible labels into PP cup printing is an emerging trend that enables authenticity verification, consumer loyalty programs, and cold-chain traceability. KayRun's IML printing capabilities support the incorporation of these smart packaging features at the manufacturing stage.
The global milk tea industry has coalesced around the 90mm sealing rim as the dominant standard, enabling chains to deploy universal sealing machines across their outlet networks. KayRun's full PP cup range is engineered to this specification, ensuring drop-in compatibility with equipment from leading sealers including Pro-Tech, Hualian, and Kangfa.
| Trend | Impact on Cup Specification | KayRun Response |
|---|---|---|
| Premiumization | Demand for frosted, matte, gradient finishes | IML + silk-screen printing, frosted molds |
| Sustainability Mandates | Thinner walls, recyclable mono-material | Lightweight PP engineering, FSC paperware combo |
| Smart Packaging | QR codes, UV inks, NFC labels | Advanced IML capabilities, custom printing |
| 90mm Standardization | Universal sealer compatibility | All cups engineered to 90mm sealing standard |
| Delivery Economy Growth | Leak-proof, temperature-stable design | Precision-fit lids, sealed rim geometry |
Post-pandemic supply chain disruptions accelerated procurement regionalization. However, China-based manufacturers with ISO 9001 quality systems, verifiable certifications, and multi-continent logistics track records continue to dominate volume procurement. KayRun's 50-container monthly capacity and direct B2B export infrastructure to Europe, North America, and Australia positions it as a Tier-1 global supplier capable of serving both regional distributors and global chain procurement teams.
Our main products include paper straws, PLA straws, injection cups, blister cups, paper bags, thermal bags, and cup lids. We provide a comprehensive range of off-the-shelf and customized products, establishing partnerships with major brand chain restaurants both domestically and internationally. Our target customer groups consist of cafes, restaurants, catering services, and eco-conscious businesses seeking sustainable packaging solutions.
Contact UsDongguan KayRun New Materials Co., Ltd. is a company specializing in sustainable OEM/ODM solutions for disposable tableware and biodegradable products. Established in 2019, we have two state-of-the-art factories in Dongguan, Guangdong Province, covering an area of over 10,000 square meters, with more than 150 skilled employees, 20% of whom are dedicated to research and development and technical support. The annual output reaches 500 million units, with more than 50 production equipment, to meet the production needs of domestic and foreign customers. We have passed strict certification to ensure that our products meet the highest quality and safety standards, including FDA, LFGB, FSC certification, SGS food safety certification. Our commitment to quality and environmental responsibility has earned us the trust of major brands.
FDA · LFGB · FSC · ISO 9001 · SGS Food Safety — Every cup we ship meets the compliance requirements of the world's most demanding markets.
In response to the national ban on plastic, our company actively utilizes environmentally friendly, biodegradable raw materials that are non-toxic and pollution-free. We adhere to national and European standards, holding various industry qualifications.
With a commitment to fast delivery and stable quality, we also prioritize exceptional customer service, offering personalized support and consultation to meet our clients' specific needs.
Our mission is to "care for the environment and advocate health." We strictly control every link from material selection to printing, disinfection, testing, packaging, etc., fully meeting food hygiene standards.
We have a number of patents and have passed certifications such as FDA, LFGB, FSC, ISO 9001 and so on. Our products are mainly sold to coffee shops, milk tea shops and distributors.
Our products are exported to regions including Europe, America, Australia and more than 110 countries around the world. Our monthly production capacity reaches 50 containers.
KayRun has two factories in Guangdong, China, covering an area of 20,000 square meters, with over 150 workers and more than 80 production machines, achieving an annual output of 500 million units.
KayRun actively participates in international trade exhibitions, connecting with beverage chain operators, distributors, and procurement professionals worldwide.
Chain operators at different scale tiers have distinct procurement needs. Single-location independents may prioritize low MOQ and fast sampling, while regional chains of 50–200 outlets require consistent quality across production batches. For national or global chains exceeding 500 locations, supply chain redundancy, dedicated account management, and near-zero defect rates become non-negotiable. KayRun's flexible MOQ structure (from 50,000 units for custom orders) and ISO 9001-certified QC process are designed to serve all three tiers.
PP cup customization spans four levels: (1) Branding only — silk-screen logo on a standard cup; (2) Finish customization — frosted, transparent, gradient color; (3) Shape customization — proprietary mold development for unique cup profiles; (4) Smart packaging — embedded QR/NFC and specialty inks. KayRun supports all four levels with in-house mold workshop and IML printing lines, significantly reducing lead times compared to outsourcing.
💡 KayRun's standard PP cup documentation package includes: FDA compliance letter, LFGB test report, SGS food safety certificate, material composition declaration, and factory audit report — eliminating compliance bottlenecks in customs clearance across major markets.
Standard in-stock SKUs ship within 7–10 business days. Custom-color or custom-logo orders on existing molds require 15–20 days production lead time. New mold development adds 25–35 days. Sea freight from Guangdong to Los Angeles, Hamburg, or Sydney averages 18–28 days. KayRun's logistics team provides FOB Guangzhou, CIF, and DDP options, with consolidated shipment services available for multi-SKU orders.
Explore the full KayRun portfolio — from injection PP cups to biodegradable paper cups, PET cups, and specialty sealed cans for milk tea chains.
Dongguan KayRun New Materials Co., Ltd. is recognized for its integrity, strength, and product quality. We invite friends from all walks of life to visit, guide, and engage in business negotiations with us.
Get a Free Quote